Plug-In Hybrid Conversions For the Ford F-150 From Quantum Fuel Systems Technologies

Overview of the plug-in hybrid system for the F-150. Click to enlarge.

Quantum Fuel Systems Technologies Worldwide, Inc. has launched a new line of hybrid vehicles—converted plug-in hybrid versions of the Ford F-150 pickup, the highest volume selling vehicle in the US. The conversions are based on the F-150 4 X 4 Extended Cab with 145” W.B.

Equipped with Quantum’s new “F-Drive” hybrid system, the PHEV F-150 will have a 35-mile electric range before shifting to a hybrid mode where it can continue for a total range of more than 400 miles. The vehicle will be capable of matching the performance of the conventional F-150 vehicle while achieving substantially higher fuel economy and producing lower emissions.

The plug-in F-150 uses a through the road parallel hybrid configuration, and incorporates:

• 3.7L V6 with output of 305 hp (227 kW) and torque of 280 lb-ft (380 N·m)
• 100 kW traction motor with 450 N·m (332 lb-ft) continuous, 650 N·m (479 lb-ft) peak torque
• air-cooled 22.6 kWh Li-ion battery pack (240–385 VDC; 160–320 A)
• 100 kW power inverter
• 290–420 VDC DC/DC converter
• 1–3 kW charger

To meet the requirements of fleet customers, the F-Drive has been integrated in the F-150 vehicle such that there is no impingement into the cab or bed and it maintains full ground clearance. Top speed of the vehicle is 95 mph, and 0-60 acceleration in electric mode takes less than 11 seconds. Towing capacity is 2,000 lbs.

Source: Green Car Congress