Stop/start system customer research indicates they want the engine to start up as quickly and smoothly as possible after a stop.—Mark Meyers, Chevrolet Global Vehicle Performance manager
Thursday, May 22, 2014
Chevrolet makes Stop/Start standard on base 4-cylinder in 2015 Impala; 5% improvement in city fuel economy
Wednesday, April 23, 2014
2016 Chevy Cruze Bows In Beijing
Friday, March 21, 2014
GM Reveals All New EcoTec Engine Lineup
Wednesday, March 19, 2014
GM Releases First Details On Next-Gen Ecotec Engine Family
Development took place at five GM centers around the world, with roughly 1,600 prototype units built and more than 2 million miles driven during testing.
Stay tuned for more, GM says.
Friday, January 3, 2014
500 Mile Test Drive: 2014 Chevy Sonic Turbo
A Little Context
2. I am going to get ALL the tickets.
Chevy Sonic Super-fun Feature: Mirrors
Chevy Sonic Super-fun Feature: Trunk-in-a-trunk
Chevy Sonic Super-fun Feature: Chevy MyLink
Friday, March 23, 2012
Chevy Sonic Turbo now available with six-speed automatic
The Chevrolet Sonic’s Ecotec 1.4L turbo engine will now be available with either manual or automatic transmission. The 2012 Chevy Sonic Ecotec 1.4L turbo six-speed automatic delivers an EPA-estimated 37 mpg highway and 27 mpg in the city (6.36 and 8.7 L/100 km), while the manual gets 40 mpg on the highway and 29 mpg in the city (5.88 and 8.1 L/100 km).
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| The Hydra-Matic 6T40. Click to enlarge. |
The Hydra-Matic 6T40 automatic transmission is part of GM’s family of six-speed automatic transmissions. The 6T40’s wide overall gear ratio spread provides everything from strong first gear acceleration to fifth and sixth gear overdrive gears for strong highway fuel economy.
Traditionally, turbocharging was used to enhance the performance of engines, but today it is as much about fuel economy as a 0-to-60 time. The turbocharger provides high-pressure airflow for high torque to boost the vehicle and give the driver a fun driving experience with improved fuel efficiency.
—Bob Benedict, assistant chief engineer for the Ecotec 1.4L engine
Sonic’s Ecotec 1.4L turbocharged engine and six-speed manual transmission achieved a 0-to-60 mph time of 7.8 seconds, according to independent AMCI testing; the Sonic with the turbo-automatic combination went from 0 to 60 in about eight seconds.
Monday, September 19, 2011
New 4-cylinder 2.5L Ecotec for Malibu marks debut of new Ecotec engine family; enhanced power, efficiency and refinement
| New 4-cylinder, 2.5L Ecotec. Click to enlarge. |
Chevrolet revealed more details about the new Ecotec 2.5L four-cylinder engine that will be the standard engine in the 2013 Malibu. The new 2.5L—which GM says is more efficient, refined and powerful than its 2.4L predecessor—will be available next summer, marking the debut of the all-new Ecotec engine family.
GM expects the 2.5L to deliver an estimated 190 horsepower (140 kW) and 180 lb-ft of torque (250 N·m)—about 12% more horsepower and 16% more torque than the current Ecotec 2.4L, while offering estimated highway fuel economy of more than 30 mpg (7.84 L/100km) (final fuel economy numbers are pending). The current MY2012 Malibu with 2.4L engine carries an EPA rating of 33 mpg (7.13 L/100km) highway.
Increased efficiency was the top development priority, achieved in part through lower engine friction. It was reduced by an average of 16% across the entire speed range, using new technologies such as a variable-displacement oil pump and an actively controlled thermostat. GM proprietary computational fluid dynamics (CFD) analysis techniques were used to develop an all-new combustion system with a higher compression ratio, which also helped boost efficiency.
The new combustion system features improved knock resistance and higher-flowing intake and exhaust ports in the cylinder head, which help increase efficiency, power and torque. The new Ecotec also has increased-authority cam phasing to minimize any compromise between efficiency, performance, emissions and driveability.
Like the current generation of Ecotec engines, the new 2.5L also features a high-pressure, direct-injection fuel system, dual overhead camshafts with continuously variable valve timing, electronic throttle control and pistons with jet-spray oil cooling.
GM also expects the new engine to be one of the quietest and most refined engines in the segment. Specifically, the engine’s noise frequency signature was targeted, with the aim of pushing radiated noises into a higher frequency range well above 2,000 hertz, which is more pleasing to the ear—particularly in the high-load operating ranges where engine sound is the most intensive.
The noise intensity is 40 percent less than our 2.4L direct-injected engine, which was named one of Ward’s 10 Best Engines. Engineers also tuned the 2.5L to deliver more of its torque at lower rpm, giving the Malibu a stronger feel at launch and during on-demand maneuvers, such as passing or accelerating on a freeway entrance ramp.
—Mike Anderson, global chief engineer
GM engineers implemented 10 key elements fundamental to giving the 2.5L its refinement, ranging from major items such as rotating and reciprocating components within the engine to items as minor as the front cover bolts:
Relocated Balance Shafts. The 2.5L’s balance shafts— which are commonly used in four-cylinder engines to reduce vibration—are located in a cassette in the oil pan. It’s a move from previous Ecotec engines’ cylinder block-mounted shafts, which helps reduce noise through three key design features: a shorter, quieter drive chain, precision shaft-to-shaft reversing gears and light drag torque from driving the oil pump.
The short drive chain eliminates the previous long, winding “bushed” chain that included driving the water pump. It uses a premium inverted tooth chain design instead of a conventional roller-type chain, for quieter performance. The shaft-to-shaft reversing gear set allows the drive gears of the shafts to mesh directly, eliminating the need for a chain to “back drive” the second shaft, which must rotate in the opposite direction of the first shaft. The second shaft also drives the oil pump, providing a light drag torque to pre-load the reversing gear teeth for smooth, rattle-free and quiet operation.
In-Pan Oil Pump Assembly. Another significant change from previous Ecotec engines is the relocation of the oil pump assembly from the front of the crankshaft to within the oil pan, where it is driven by the second balance shaft. This reduces noise from the front cover area—an aluminum-intensive area that radiates noise—and provides a small drag torque to ensure quiet balance shaft gear operation. Also, the oil-sump location minimizes the potential for pump cavitation noise.
Chain drive. Click to enlarge. Camshaft Drive with Inverted-Tooth Chain. Like the drive chain for the balance shafts, the camshaft drive chain uses a premium, inverted-tooth design that is significantly quieter than a roller-type chain. As its name implies, an inverted-tooth chain has teeth on its links—two-pin rolling pivot joints—that essentially wrap around the gear sprocket to take up virtually all the tension. This allows for smoother meshing of the chain links to the sprocket teeth, the cause of most noise in chain drive systems. The chain-to-sprocket tooth impact is greatly reduced with the inverted-tooth design (also known as a silent chain drive), which virtually eliminates noise and enhances durability.
Two-Piece Oil Pan. When it came to the oil pan, engineers faced a conundrum: Aluminum provides stiffening structure to an engine, but it radiates noise. Stamped steel, on the other hand, radiates less noise, but doesn’t offer the structural benefits needed for a stiff powertrain assembly. Their solution was to combine the materials to create a unique, two-piece oil pan that features a stiff aluminum upper section to support the engine’s structure—maintaining the Ecotec engine’s signature full-perimeter transmission mounting surface—and a stamped steel lower section to provide greater overall sound performance.
Structural Camshaft Cover. As a cast-aluminum part mounted on the very top of the engine assembly, the camshaft cover can be a significant source of noise. That’s not the case with the 2.5L, due to a new, structural cover design that is stiffer and mounts more rigidly to the engine. It features increased ribbing and additional attachment bolts down the center, all of which increase the cover’s stiffness to help push the engine’s sound frequency above 2,000 hertz. It also enables excellent oil sealing for valvetrain oil control passages integrated within the cover.
Acoustic Intake Manifold Cover. Like many engines in the segment, the 2.5L uses a composite plastic lightweight intake manifold. But plastic conducts noise, so engineers wrapped the intake with a clamshell-like isolating cover. It has a sound-absorbing “blanket” on the inside that snugs against the intake to provide isolation, plus the cover has a visually clean outer layer, which works as a noise barrier.
Forged Steel Crankshaft. Engineers selected a forged steel crankshaft for the 2.5L because, along with its strength and durability, it is stiffer than a conventional cast iron crankshaft. That reduces noise and vibration at mid- and high-rpm levels, enhancing the engine’s smoothness.
Iron Main Bearing Cap Inserts. Iron inserts are cast into the 2.5L’s aluminum cylinder block bedplate, enhancing the structure at the main bearings, for greater smoothness and quietness. The bedplate provides stiffness to the bottom of the cylinder block and incorporates the main bearing caps—components used to secure the crankshaft within the block. The iron insert material ensures close main bearing tolerances over a wide range of engine operating temperatures, for quieter engine lower-end noise.
Isolated Fuel Rail. Although not new to the 2.5L, its isolated fuel rail nonetheless helps achieve overall quietness. Like the Ecotec 2.4L and Ecotec 2.0L turbo, the 2.5L features direct injection, which employs a very-high pressure fuel system, including an engine-mounted fuel pump and complementing fuel injectors that “fire” with very high pressures directly into the combustion chambers. This can be a source of noise. The fuel rail is a tube-like component that supplies gasoline to the injectors. To reduce the noise associated with this efficiency-enhancing system, the injectors are suspended and the fuel rail is attached to the cylinder head with rubber-isolated, compression-limiting mounting provisions.
Structural Front Cover. Similar to the structural camshaft cover described above, the 2.5L’s front cover, which covers both the camshaft drive system and balancer drive systems, was designed with extra ribbing and secured with extra fasteners—including a new row of attachments down the middle of the cover. Like the camshaft cover, the result is a stiffer, more rigid, quieter cover that contributes to lower engine noise.
The new Malibu will be sold in nearly 100 countries on six continents and will be built in multiple locations around the globe, including the Fairfax, Kan., and Detroit-Hamtramck assembly plants in the United States. Pricing will be announced later this year.
Source: Green Car Congress
Thursday, March 31, 2011
Fisker May Use Dedicated 3-Cylinder Engine as Range Extender
SoCal start-up Fisker has just completed its first production car (in Finland), but already they are talking about future cars. One idea; use of a dedicated, 3-cylinder range extender rather than the 4-cylinder EcoTec car engine currently under the hood.
The Fisker Karma is a plug-in hybrid with a GM-sourced turbocharged 4-cylinder engine operating as the range extender. Using an already-built production engine has saved Fisker countless millions that would come with designing their own engine. But since this gas engine is optimized for driving a car, rather than operating as a generator, it isn’t the perfect system. Perhaps the biggest issue is weight; the GM EcoTec engine weighs in at 360 pounds, not exactly a featherweight.
Fisker seems to think that a dedicated 3-cylinder range extender could shave at least 100 pounds off of that number, and any weight savings for the hefty Fisker would be a boon for both performance and range. Lotus has developed a dedicated, 1.2 liter 3-cylinder range extender that could be just what Fisker is looking for, and it weights just 124 pounds. There’s money to be made in the range-extending engine business it would appear.
Source: Gas2.0
Thursday, January 6, 2011
GM to Reveal 2012 Buick Verano at NAIAS in Detroit
GM will reveal the new 2012 Buick Verano compact luxury sedan, the brand’s third new model in the past two years and first in the compact luxury segment, at the North American International Auto Show (NAIAS) next week in Detroit. Verano goes on sale in the fourth quarter of 2011.
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| The 2012 Verano. Click to enlarge. |
An Ecotec 2.4L engine with dual-overhead camshafts, variable valve timing and E85 capability coupled with a Hydra-Matic 6T45 six-speed automatic powertrain combination is standard. It delivers an estimated 177 hp (132 kW) and 170 lb-ft torque (230 N·m), 0-60 mph performance of 8.0 seconds and an estimated 31 mpg (7.6 L/100km) on the highway, 22 mpg city (10.7 L/100km). A 2.0L turbo engine will be offered in the future.
Direct injection technology helps it produce more power with less fuel and lower emissions, including up to 25-percent reduced hydrocarbon emissions when compared with a multi-point fuel injection engine. Electric power steering and a more efficient transmission design help optimize fuel economy.
The front suspension uses decoupled MacPherson struts for better isolation, providing greater separation of extreme road conditions—large potholes, for example—from everyday driving conditions. At the rear, a technically advanced Watts Z-link design helps center the rear axle during cornering, which helps keep the Verano’s handling responses symmetrical on both left-hand and right-hand turns. The linkage’s capability to center the axle during cornering delivers a more-balanced driving experience because the rear suspension better follows the lead of the front suspension.
The Z-link design is also lighter and requires less space than a typical fully independent rear suspension. The lower weight contributes to Verano’s fuel economy, while the compact design enables more trunk space.
Steering inputs are executed by a fuel-saving electric power steering system, featuring a dual-pinion rack. Engineers tuned the speed-sensitive system to provide quick, direct reaction to steering actions and a strong on-center feel. The system has a ratio of 15.5:1 and requires only slightly more than two turns, lock to lock.
Source: GM via Green Car Congress

